Machinery

SHSB – 320 HEAVY DUTY SINGLE PHASER

FLUTE ROLL:
▪ 1 SET OF FLUTE ROLL BEARING.
▪ THE CENTRE FLUTE ROLLER 320 MM DIA HUNDRED UPTO 50 HRC, GRINDED / HARD CROME PLATED.
▪ TOP ROLL 300 MM DIA HARDENED UPTO 50 HRC, GRINDED / HARD CROME PLATED.
▪ PRESSURE ROLL DIA 320 MM.
▪ COMPLETE FRAME OF THIS HEAVY DUTY SINGLE FACE CORRUGATING MACHINE IS FABRICATED FROM MILD STEEL TO ABSORB VIBRATION AND ACHIEVE SPEED.
▪ FLUTE ROLLERS ARE FIXED ON THIS MACHINE OR WITH LATEST DOUBLE BEARING SYSTEM, TO ABSORB HIGH SPEED VIBRATION AND DELIVER MAXIMUM SPEED.
▪ VACUUM SUCTION IS PROVIDED AND INSTEAD OF ADOPTER FOR FINGERLESS SYSTEM.
▪ THE ROLLER ARE GRINDED AND HARD CHROME PLATING UP TO 40 MICRONS IS COATED ON THE FLUTE ROLLERS.
▪ INDIVIDUAL DRIVE BOX {GEAR BOX} SEPARATING DYNAMIC OSCILLATING, IMPROVES RUNNING STABILITY.
▪ TRANSMISSION SHAFT’S ABSORBS ALL VIBRATION GENERATED BY THE GEAR BOX, THEREFORE SMOOTH TRANSMISSION IS PASSED ON TO THE CORRUGATING FLUTE ROLLERS AND GUM APPLICANT ROLLER
· FLUTE ROLLER AND PRESSURE ROLLER ARE PNEUMATICALLY CONTROLLED WITH PRESSURE ADJUSTING SYSTEM PROVIDED IN THE CONTROL PANEL.
· GLUE APPLICATOR ROLL ENGAGING OR DISENGAGING AS WELL FLUTE FORMATION ARE ALL PNEUMATICALLY CONTROLLED
· SELF CIRCULATING GLUE SUPPLYING SYSTEM IS AVAILABLE
· MANUAL ADJUSTMENT SCREW HANDLE SYSTEM IS PROVIDED TO ADJUST GLUE APPLICATION AS PER THE PAPER ROLLER SIZE.
· DESIGNED SPEED 120 MTR PER MIN
· AIR COMPRESSOR NOT IN OUR SCOPE.

SIMPLEX PASTING MACHINE

• LATEST INDIVIDUAL DRIVE SYSTEM FOR EACH LAYER SIMPLIFIES MECHANICAL STRUCTURED.
• UNUSED LAYERS CAN BE TURNED OF AND SO AS TO AVOID ENERGY WASTE.
• ADJUSTMENT FOR GAPS BETWEEN APPLICATOR ROLL AND PRESSURE ROLL AND FINE TUNING ON INDIVIDUAL SAME SIDE GLUE SETTING AVAILABLE ON THE MACHINE.
• FREQUENCY CONVEYOR CONTROLLED AUTOMATICALLY VARIES WITH SPEED OF PRODUCTION LINE. ALSO KNOWN AS AUTOMATIC PORTING SYSTEM.
• DRIVE FROM MOTORS ARE THROUGH TIMING BELTS TO AVOID ANY VARIATION ON GLUE APPLICATION ON LINER.
• PRE-HEATER FOR BOTTOM PAPER FIXED ON THE MACHINE FOR BETTER PERFORMANCE OF THE BOARD.
• A PERFECT DIGREE/ANGLE IS DESIGNED ON THIS MACHINE TO APPLY MINIMUM GLUE ON THE LINER.
• ARRANGMENT ARE PROVIDED IN THIS MACHINE TO CONTROLLED ANY FLUTE CRUSH WHILE GETTING GLUED.

STACKER FOR N C CUT OFF MACHINE

· STACKER SHALL BE INSTALLED AFTER N.C CUT OFF MACHINE.
· STACKER IS PROVIDED WITH GEAR MOTOR AND VARIABLE SPEED DRIVE.
· MULTIPLE ROLLER ARE FIXED ON THE STACKER WITH CONTINUED DRIVE.
· ALL ROLLER ARE CONNECTED TO EACH OTHER WITH CHAIN GEAR DRIVE.
· THE STACK HOLDER IS LIFTED AND LOWERED BY PNEUMATIC CYLINDER.
· PANEL IS PROVIDED FOR MOVEMENT OF STACK AT 90 DEGREE
· THIS CAN BE USED MANUALLY AND AT AUTO MODE.
· STACK HOLDER ON MULTIPLE ROLLERS AT THE 90 DEGREE PLACED FOR ANY PICKUP AND MANUAL STACKING
· ARE PRESSURE FOR PNEUMATIC CYLINDER 8 KG (AIR COMPRESSOR NOT IN OUR SCOPE).
· MOTOR REQUIRED 03 HP 960 RPM

TAKE-UP RATIO is the relation between the amount of medium paper and liner paper utilized by a single facer to produce corrugated board.

THREE METHODS USED TO MEASURE THE T.U.R.

1) Measuring feeding speed of paper.

TUR = medium paper speed / liner paper speed

2) Measuring the length of the corrugated board

T.U.R. = Medium paper used to produce certain length of board/Liner paper used to produce the same length of board

3) Using a Take Up Ratio Monitor

The most accurate method of all, accurate to the third decimal point, i.e. 1.326 plus or minus 0.001 is the T.U.R. monitor.